As zero liquid discharge (ZLD) and wastewater concentration become increasingly critical in industries like hazardous waste treatment, chemical processing, and landfill leachate management, selecting the right evaporation technology is essential. This brochure compares three widely used systems and outlines why low-temperature vacuum evaporators are often the best solution.
With OPEX between 50–60 RMB/ton, LTE consumes significantly less energy, particularly because it does not rely on steam or high-pressure compressors like MVR or MEE.
Traditional evaporators require boilers, steam, and circulating water systems, increasing infrastructure and maintenance burden. LTE systems only require electricity, making them ideal for water-scarce regions or remote installations.
LTE units are fully assembled and factory-tested. No civil works or on-site assembly are required, reducing commissioning time and cost.
One-click start, no dedicated operators needed. This reduces labor cost and the risk of human error during operation.
Operates at low temperatures, which slows down scaling and reduces salt crystallization on heat exchangers.
Self-cleaning features and anti-fouling heat exchanger design extend service intervals.
Particularly effective for mother liquor from landfill leachate, high-salt industrial brines, and pharmaceutical residues.
The distillate from LTE systems is clean and stable, often meeting reuse or discharge standards without further polishing.
· High temperature operation causes frequent scaling.
· Requires skilled operators for steam and compressor balancing.
· High cleaning and maintenance costs, especially for brine and organic-rich wastewater.
Item | LTE (Skid) MVR | MVR | MEE (Two/Three Effects) |
---|---|---|---|
Operating Cost (OPEX) | 50–60 RMB/ton | 90–100 RMB/ton | 110–140 RMB/ton |
Installation | Skid-mounted, plug-and-play | Large footprint, on-site work | Large footprint, extensive installation |
Automation Fully automatic, no operator | Fully automatic, no operator | Manual operation required | Manual operation required |
Maintenance | Easy cleaning, low risk | Prone to clogging/fouling | High scaling, high cleaning cost |
Energy Efficiency | Low energy, no steam needed | Good reuse of latent heat | High steam consumption |
Concentration Ratio | High (8–10x typical) | Moderate | Moderate |
Suitability | Sticky, scaling-prone, complex wastewater | Stable, low-scaling water | Large-volume, low-complexity waste |