Endüstriyel Atıksu Kirleticileri

LTE, MVR ve MEE'yi karşılaştırma

Düşük Sıcaklık Buharlaştırıcı (LTE), Mekanik Buhar Sıkıştırma (MVR) ve Çoklu Etkili Buharlaştırıcı (MEE) Arasındaki Karşılaştırma

As zero liquid discharge (ZLD) and wastewater concentration become increasingly critical in industries like hazardous waste treatment, chemical processing, and landfill leachate management, selecting the right evaporation technology is essential. This brochure compares three widely used systems and outlines why low-temperature vacuum evaporators are often the best solution.

Key Advantages of Low-Temperature Vacuum Evaporator (LTE)

Lower Operating Costs

With OPEX between 50–60 RMB/ton, LTE consumes significantly less energy, particularly because it does not rely on steam or high-pressure compressors like MVR or MEE.

No Steam or Circulating Water Dependency

Traditional evaporators require boilers, steam, and circulating water systems, increasing infrastructure and maintenance burden. LTE systems only require electricity, making them ideal for water-scarce regions or remote installations.

Skid-Mounted, Plug & Play Design

LTE units are fully assembled and factory-tested. No civil works or on-site assembly are required, reducing commissioning time and cost.

High Automation

One-click start, no dedicated operators needed. This reduces labor cost and the risk of human error during operation.

Excellent for Scaling-Prone or Sticky Wastewater

Operates at low temperatures, which slows down scaling and reduces salt crystallization on heat exchangers.

Self-cleaning features and anti-fouling heat exchanger design extend service intervals.

Particularly effective for mother liquor from landfill leachate, high-salt industrial brines, and pharmaceutical residues.

Consistent Water Quality

The distillate from LTE systems is clean and stable, often meeting reuse or discharge standards without further polishing.

Challenges of MVR & MEE

  · High temperature operation causes frequent scaling.

  · Requires skilled operators for steam and compressor balancing.

  · High cleaning and maintenance costs, especially for brine and organic-rich wastewater.

Comparative summary of LTE, MVR and MEE

Öğe

LTE (Kayma)

MVR

MVR


MEE (İki/Üç Etki)

İşletme Maliyeti (OPEX)


50–60 RMB/ton

90–100 RMB/ton

110–140 RMB/ton

Kurulum

Kızak üzerine monte edilmiş, tak ve çalıştır

Geniş alan kullanımı, yerinde çalışma


Geniş alan kullanımı, kapsamlı kurulum


Otomasyon

Tam otomatik, operatör yok

Tam otomatik, operatör yok

Manuel işlem gereklidir


Manuel işlem gereklidir


Bakım


Kolay temizlik, düşük risk


Tıkanmaya/kirlenmeye eğilimli


Yüksek ölçeklendirme, yüksek temizleme maliyeti


Enerji Verimliliği


Düşük enerji, buhara gerek yok


Gizli ısının iyi bir şekilde yeniden kullanılması


Yüksek buhar tüketimi


Konsantrasyon Oranı


Yüksek (tipik olarak 8–10 kat)


Ilıman


Ilıman


Uygunluk


Yapışkan, kireçlenmeye eğilimli, karmaşık atık su


Kararlı, düşük kireçli su


Büyük hacimli, düşük karmaşıklıktaki atık


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