WJZ Vacuum Balanced Charge Oil Purifier
VIFLUTER's high-precision balanced charge purification technology not only provides sub-micron filtration of the oil but also deep-cleans the entire system
PRODUCTS >
WJZ Vacuum Balanced Charge Oil Purifier
VIFLUTER FC Series vacuum heat pump evaporator for industrial wastewater treatment
WJZ Vacuum Balanced Charge Oil Purifier
请输入要描述的内容进行内容补充
Can run online long-term to remove system sludge, maintaining oil cleanliness below NAS 5
请输入要描述的内容进行内容补充
High-efficiency vacuum dehydration and degassing system rapidly separates water and gases from oil
请输入要描述的内容进行内容补充
Online operation also solves valve sticking caused by system sludge and varnish
请输入要描述的内容进行内容补充
Dual oil pumps + dual VFDs automatically balance inlet and outlet flow without manual adjustment
Purification of oil in service
请输入要描述的内容进行内容补充
PLC intelligent control with PID interlock of oil temperature, liquid level and flow; automatic defoaming, automatic vacuum regulation and automatic water drainage without stopping
请输入要描述的内容进行内容补充
Real-time monitoring and display of key data: pre-filter pressure, collector pressure, inlet flow, outlet flow, oil temperature, high-voltage electrostatic voltage and leakage current
DOWNLOAD BROCHURE

Product Features

Engineered for systems with abnormal water content and strict cleanliness requirements, ensuring efficient moisture separation and deep particulate removal.
Title: High-Cleanliness Purification for High-Water Conditions
Engineered for systems with abnormal water content and strict cleanliness requirements, ensuring efficient moisture separation and deep particulate removal.
Utilizes a large-area, low-power heating system with surface heat flux ≤ 2 W/cm² to eliminate localized overheating and oil degradation. A PLC, precision temperature sensor, and liquid-expansion thermostat provide multi-tier safety interlocks and smart start/stop control.
Low-Watt Uniform Heating & Intelligent Protection
Utilizes a large-area, low-power heating system with surface heat flux ≤ 2 W/cm² to eliminate localized overheating and oil degradation. A PLC, precision temperature sensor, and liquid-expansion thermostat provide multi-tier safety interlocks and smart start/stop control.
Runs continuously in online bypass (kidney-loop) mode without interfering with main equipment operation, or operates offline in batches for flexible on-site fluid maintenance.
Online Bypass & Offline Batch Dual-Mode Operation
Runs continuously in online bypass (kidney-loop) mode without interfering with main equipment operation, or operates offline in batches for flexible on-site fluid maintenance.
Combines a small footprint, simple operation, and intelligent monitoring with fully unattended running capability, significantly reducing maintenance frequency and overall operating costs.
Compact Footprint & Unattended Low-Cost Maintenance
Combines a small footprint, simple operation, and intelligent monitoring with fully unattended running capability, significantly reducing maintenance frequency and overall operating costs.
How It Works

Balanced Charge Agglomeration

Positive and negative electrodes are placed in two parallel flow paths through the non-conductive fluid, charging the particulate contaminants — one path with a positive (+) charge and the other with a negative (-) charge.


The oppositely charged particles are then remixed, attract each other and agglomerate into larger clusters, so that fine particles that are otherwise difficult to filter can be easily captured and removed.

Vacuum Flash Dehydration

Under high vacuum, the boiling point of water drops sharply, creating a large gap between the boiling points of water and oil. In the vacuum dehydration system the oil is heated and held at approximately 60 ℃; under vacuum the water reaches its boiling point and begins to evaporate.


Inside the vacuum separation chamber, the oil is sprayed through nozzles into a coarse mist, greatly increasing the evaporation surface area and efficiency. Drawn by the vacuum pump, the water vapor enters the condenser, condenses into droplets and is collected in the water tank, completing oil-water separation.


Technical Specifications
ParameterUnitWJZ-30WJZ-50WJZ-100WJZ-150WJZ-200
Flow RateL/min3050100150200
Working PressureMPa≤0.6
Power SupplyVCustomized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...)
Total PowerkW2223456586
Inlet/Outlet Pipe SizemmDN25DN32DN40DN50DN60
Weightkg615670126516602100
Lengthmm15851585165017001700
Widthmm16301630168017501750
Heightmm18251825190019002000
Heating PowerkW1818365472
Working Temperature°C≤80, adjustable
Working VacuumMPa-0.06 to -0.09
Inlet/Outlet
Connection
——1CB-36-16WD
M36×2 for hose;
G1"×11
for ball valve
1CB-45-20WD
M45×2 for hose;
G1¼"×11
for ball valve
1CB-52-24WD
M52×2 for hose;
G1½"×11 for ball valve
——
Applications
Before-and-After Comparison of the Oil

Oil Purification for Hydraulic Systems, Gearboxes and Test Benches

The WJZ combines balanced-charge filtration with vacuum dehydration to address particle contamination and moisture in industrial oils. Applications include maintaining hydraulic oil cleanliness and recovering contaminated oil for reuse where its remaining properties meet service requirements.


Precision Forging & Metal Processing
For hydraulic systems in precision forging equipment where water ingress and particles can contribute to pump wear. WJZ treatment helps control moisture and contamination in oil serving critical production equipment.


Mining Machinery & Gearbox Flushing
For contaminated gear oil collected during coal mining machinery cleaning and gearbox flushing. Centralized purification supports oil reuse and helps reduce fresh-oil consumption and waste-oil disposal.


Railway Gearbox Testing
For gear oil that becomes contaminated during repeated bogie gearbox tests. A customized collection, purification and dispensing arrangement simplifies oil handling between test cycles.


Hydraulic Pump & Motor Testing
For hydraulic oil recovered from test benches and collection tanks. Removing particles and moisture allows suitable recovered oil to be returned to service, reducing unnecessary disposal.

Oil type, viscosity, contamination level and required cleanliness are assessed when selecting the treatment configuration.


Customer Case Studies

From Contaminated Oil to Measurable Results

Proven Results in Industrial Oil Purification

  • Precision Forging: WJZ-50 treatment achieved reported cleanliness of NAS Class 4–6 and water content ≤100 ppm.

  • Railway Gearbox Testing: WJZ-10 improved cleanliness from NAS Class ≥12 to ≤7 and reduced water from 570 to 120 ppm, supporting oil reuse.

  • Hydraulic Test Benches: WJZ-30 recovered collected oil for reuse, achieving NAS Class <7 and water content <100 ppm.

  • Mining Machinery: WJZ-50 purified gearbox flushing oil for reuse, reducing fresh-oil purchasing and disposal costs.

Results are case-specific and vary with operating conditions.


Keep your oil clean. Keep your business running

Discover how removing particles, water, varnish and acids can reduce breakdowns, extend oil and equipment life, and lower maintenance costs.